Liquid Line Machineries

Syrup Manufacturing And Process Plant

Suitable for manufacturing Pharmaceuticals

Syrup, suspensions, gels etc. Completely untouched Process, hence less chance of contamination, fully cGMP.

The Facility Consists Of:

  • Sugar Syrup Vessel
  • Online sugar syrup prefilter
  • Manufacturing Vessel
  • Storage Vessel
  • Product piping
  • Control panels
  • Fully cGMP S.S. Plateform

Unique Features Of The Facility:

  • The Plant is designed to be operated by one operator and helper, saving on Precious man-power costs.
  • Sugar syrup and manufacturing vessels are provided with limpet coil for heating and cooling, designed for internal facilitate transfer of suger directly from stores to sugar syrup vessel.
  • Syrup prefilter by Pump Entry of all propeller agitators are from Top through a specially designed.
  • The advantage of  the bottom propeller agitator over the conventional agitator is that there are no vibrations of shaft, no couplings in the drive assembly leading to lower maintenance cost.
  • Pipes, pipe  fittings and valves are of SS 316, seamless, internally electropolished with DIN standard unions and silicon Gaskets.
  • Manhole of all the vessels are equipped with davit fitting and the cover of the manhole slides instead of being lifted.

Pankaj Melting Vessel / Syrup Mfg.vessel / Storage Tank

  •  Material of Construction: S.S.316
  •  Main tank: 6mm thick S.S. 316
  •  Dish type top Bottom 6mm thick S.S. 316
  •  Outlet Jacket 6mm thick S.S. 304
  •  Glass Wool Industries 2mm thick s.s.cover S.S 304
  •  S.S. TO S.S Seal S.S. 316
  •  Prefilter unit connected With tank S.S. 316
  •  Filtration unit connected with Mfg.Vessel S.S. 316

With Stem and all connection fitted with tank as per our Drawing

Complete Plant Mounted on Platform

Include –Tank - one Suger melting Vessel With Steam Jacket              

Tank -   one Syrup Mfg. Vessel With Steam jacket

Storage -  Tank - one storage Vessel Without Jacket 

Pankaj Industries Liquid Process Plant are supplied With following

Accessories: 

  • Spray Ball for SIP / CIP.
  • Temperature Indicator Cum Control Arrangement.
  • Level Indicator cum Controller.
  • 0.2 Micron Vent Filter.
  • Pressure Gauge and Safety Valve.
  • Diaphragm Valve.
  • SS panel.

Process Control:

  • Values like current, product temperature are displayed digitally on the electrical Control panel.
  • The mechanical seal is equipped With a Water circulating system and circulation to the seal is interrupted.

Automatic Liquid Filling Machine

Product Details:
  • Brand: Pankaj Industries
  • Capacity: 20 to 60 bottles depending upon the model.
  • Power Consumption: 1H.P.1440 RPM 415 VOLTS & A/c drive
  • Machine Type: Automatic

Automatic linear filling machine with advance piston filler to fill liquid type products like syrup, liquid orals, edible oil, Hair oil, lubricating oil, ink Honey in pouches, bottles or containers.

Technical Specification:-

ModelSPI -100 headSPI- 150 6 headSPI-200 8 head
Out put - depending on volume/viscosity of liquid40 to 60 bottles/mint.20 to 30 bottles4800 to 9600 P/hr.
N0s of Head/ syringes4 NOS6NOS8NOS
Direction of MovementLEFT TO RIGHT
Fill Size 200ml .
Electrical specification Main Machine and conveyor1H.P.1440 RPM 415 VOLTS A/c drive
.5 H.P 415 Volts With Gear Box A/c drive
H.P./415 VOLTS

Salient Features:-

1)  +-1% Filling Accuracy on single syring
2) S.S. Conveyor With bottle guid.  8 ft. long with  motor gear and A/c drive
3)  N0 Bottle N0 filling system
4) Rigid vibration free construction for trouble free  performance
5)  S.S.Elegantly matt finish body
6) Minimum change over time. From one size to another container or fill size
7) Self lubricating   pedestal Bering for s.s. slat chain provides low friction wear surface, smooth and   noiseless conveying
8) Star index plate or pneumatic bottle stopping arrangement
9) Synchronized Two Nos A/c drive for main motor conveyor belt.
10)Safety guard for conveyor gear box Motor and pneumatic cylinders.
11) Inbuilt protection against over current. Voltage fluctuation. Short circuit

Liquid Filling Machine

Automatic linear filling machine with advance piston filler to fill liquid type products like syrup, liquid orals, edible oil, Hair oil, lubricating oil, ink Honey in pouches, bottles or containers

Specifications
:- 
 
ModelSPI -100 headSPI- 150 6 headSPI-200 8 head
Out put - depending on volume/viscosity of liquid40 to 60 bottles/mint.20 to 30 bottles4800 to 9600 P/hr.
N0s of Head/ syringes4 NOS6NOS8NOS
Direction of MovementLEFT TO RIGHT
Fill Size 200ml .
Electrical specification Main Machine and conveyor1H.P.1440 RPM 415 VOLTS A/c drive
.5 H.P 415 Volts With Gear Box A/c drive
H.P./415 VOLTS

Salient Features:-

1)  +-1% Filling Accuracy on single syringe
2) S.S. Conveyor With bottle guide.  8 ft. long with  motor gear and A/c drive
3)  N0 Bottle N0 filling system
4) Rigid vibration free construction for trouble free  performance
5)  S.S.Elegantly matt finish body
6) Minimum change over time. From one size to another container or fill size
7) Self lubricating   pedestal Bering for s.s. slat chain provides low friction wear surface, smooth and   noiseless conveying
8) Star index plate or pneumatic bottle stopping arrangement
9) Synchronized Two Nos A/c drive for main motor conveyor belt.
10)Safety guard for conveyor gear box Motor and pneumatic cylinders.
11) Inbuilt protection against over current. Voltage fluctuation. Short circuit

Liquid ROPP Cap Sealing Machine

Product Details:
  • Brand: Pankaj Industries
  • Model: SPI-100 SPI-150 SPI-200
  • Capacity: 1 6 and 8 depending upon the model

Technical  Specification Of Liquid ROPP Cap Sealing Machine :-

MODELSPI-100SPI-150SPI-200
NOS. OF HEAD1No6Nos8 Nos
Direction Of Movement- Left to Right
Electric Specification.1 H.P1440 RPM Motor 415 volts/50HZ2H.P.Motor
Cap feedar Vibretor Single Phase Coil
Change over parts. Fiber Index Plate as per bottle dia and s.s. Plunger as per cap dia
Rollers/plunger
 
Salient Features:-

 
1)  The unit is heavy fabricated with all s.s. cover.
2)  s.s. Conveyor belt   5ft. long with bottles guid.
3) Universal Coupling for quick and easy setting of in feed worm
4) Sealing head is diving type.
5) S.S. Vibrator with shut for cap feeding.
6) S.S.Elegantly matt finished body.
7) Adjustable height of conveyor belt. To align with other machine of  the line
8) Sealing pressure can be varied to suit different gauges and  size  of cap.
9) Adjustable bottle height gauge for easy and quick setting.
10) A/c Drive for machine speed.
11) Output 40 to 60 bottles per/min.
12) S.S. Level bolt for ht. adjustment. and castor wheel for moving machine

Rotary Semi Automatic Bottle Washing Machine

Product Details:
  • Brand: Pankaj Industries
  • Capacity: 2600 to 9000 per hour as per model
  • Power Consumption: 0.5 HP / 415 Volts / 50 Hz. 1HP X 2 = 2 HP / 415 Volts / 50 HZ
  • Machine Type: Automatic

Salient Features of Rotary Semi Automatic Bottle Washing Machine
  • Geneva Mechanism.
  • Four inner (Included one air wash) one outer.
  • Sequence of washes to customer's choice. 
  • Easy operation.
  • Stationary nozzles eliminate contamination of water cycles.
  • Easy loading and unloading.
  • Individual solenoid valve for each washing sequence that eliminates carbon plate and other accessories reduces leakage and maintenance to minimum.
  • Higher capacity centrifugal pumps to wash bigger bottles (500 1000 ml.).
  • The stationary nozzles avoid chipping of bottle necks.
  • Pumps and tanks are mounted on portable stand for easy maintenance.
  • Bottle guide system especially for lightweight bottle.
  • Pumps and Tanks are mounted on portable stand for easy maintenance.
  • Separate panel control to avoid any short circuit due to spraying of water.
  • S.S. glycerin fill pressure meter.
Technical Description  :-

ModelSRWM - 64SRWM -96
Output / Hour2600 to 6000 Nos.4300 to 9000 Nos.
No. of Container Holder6496
Direction of MovementClock wise
Electrical SpecificationMain Motor0.5 HP / 415 Volts / 50 Hz.
Pump Two Nos.1HP X 2 = 2 HP / 415 Volts / 50 HZ
Electric Heater3 Kw.
Tank Capacity75 Ltrs. S.S. 304 (2 Nos.)
Wash Cycle4 inner + 1 Outer
Working heights860 to 910 mm
Machine Dimensions (In mm)1500 (L) x 1750 (W) x 1300 (H)1500 (L) X 1750 (W) x 1300(H)
Case Dimensions (In mm) Two CasesMachine1600 (L) x 1600 (W) x 1550 (H)1600 (L) x 1600 (W) x 1550 (H)
Tanks1550 (L) x 1000 (W) x 1550 (H)1550 (L) x 1000 (W) x 1550 (H)
Net Weight450 Kgs.550 Kgs
Gross Weight750 Kgs900Kgs

Self Adhesive Sticker Labelling Machine

Product Details:
  • Capacity: 0.5 Kw
  • Brand: Pankaj Industries
  • Model: Self Adhesive Sticker Labelling Machine

Technical Specification of Self Adhesive Sticker Labelling Machine:-

Height8 mm to 90 mm Standard
Label Length12 mm to Unlimited
Label Roll Dia.300 / 400 mm
Core Dia.75 / 76 mm
Electrical220 VAC Single Phase Power Supply (50 / 60 Hz)
Power1.2 Amp.
Capacity0.5 Kw
SpeedUp to 120 labels per minute depending on product and label size
Conveyor Height865-960 mm
Overall Dimensions1825 mm (L) x 715 mm (W) x 1550 mm (H)

Double Cone Blender

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. All the contact parts are made of stainless steel. The effective volume for optimum homogeneity is between 35-70% of gross volume. The SLANT double cone design eliminates dead sports, which occasionally occur in conventional double cone mixer. It can be used for pharmaceutical, food, chemical and cosmetic products etc.

Application:-

  • Dry powder mixing for tablets and capsule formulations
  • Dry granules sub lots mixing to increase the batch size at bulk lubrication stage of tablet granules.
Technical Features:-

  • The conical shape at both ends enable uniform mixing and easy discharge
  • The cone is statically balanced to avoid any excessive load on the gear box and motor
  • While the powder can be loaded into the cone through a wider opening, it can be discharged through a butterfly or slide valve
  • Depending upon the product, paddle-type baffles can be provided on the shaft for better mixing inside the cone.
  • The contact parts are made of either SS 304 or SS 316
  • Fame proof motor can be supplied as optional
  • Capacity available 20lts.3000 Liters
  • The working capacity can be exchanged to 80% of gross capacity by validated study depending on the product.
  • "Slant' designed (off centre Double Cone Blender is also available

Drum Blender

We are one of the pioneer Pharmaceutical Machinery Manufacturers from India, We manufacture Drum Blender, the blending achieved in Drum Blender is very good and it is one of most popular and conventional Blender used in the Pharma Industry.

Technical Specifications:-

Model

G.M.P. Type.

Capacity Gross

200 Lts.

Speed of Mixer

20 R.P.M. Approx.

Foundation

Not required.

Electrical Service

3 HP/1440 rpm/415V/3PH/ A.C. Supply.

RDDC-9

4000

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